Cranes are essential on many construction sites, handling tasks that would otherwise be difficult or impossible. However, they also introduce safety risks that require skilled, certified operators. To build that expertise, training methods have evolved from traditional crane simulators to newer virtual reality tools that let trainees practice without ever stepping into a real cab.
Here's a brief guide to VR versus simulator crane training.
What Is Crane Training?
Crane VR training is a teaching method that uses virtual reality to place new operators in a digital crane cab. Trainees can learn to operate cranes in a lower-risk environment, wearing a headset and controllers as they experience various scenarios.
While VR relies solely on a digital experience, a simulator combines digital displays with the same physical controls found in a real crane. Simulators offer a much more realistic and immersive training experience by accurately recreating a crane's cab. The best simulators use industry-grade equipment and multiple screens, with software that lets trainees practice in various worksites and conditions.
Why Use VR or Simulator Crane Training?
Before an operator can legally operate a crane on a construction site, they must earn certification that meets OSHA regulatory requirements. That includes passing written and practical exams to demonstrate their ability to safely operate a crane.
Virtual tools are the most effective ways to teach operators-in-training how to use cranes. Businesses that use VR or crane simulators can:
- Let trainees practice in controlled environments.
- Cut their training costs.
- Reduce risk.
- Make it easier to transport training tools.
- Offer more flexibility with training conditions.
Which Training Method Is Better?
Since they recreate the cab, it is easy to compare VR and simulator crane training for specific learning scenarios.
You may prefer VR training if you're on a tight budget and prefer an easy-to-transport tool that introduces your trainees to the fundamentals. However, a simulator may be more effective for teaching your trainees reliable skills that readily transfer to a real crane.
The Pros and Cons of VR Training
Affordability is one of the most notable assets of VR training. Since employers only need to pay for the headsets, controllers and software, the cost is significantly lower compared to training on a real crane. It is also much more accessible and maneuverable. Offering VR training can attract younger workers who are eager to adopt a newer and more immersive method.
However, VR is not a perfect tool. One concern some instructors have is that it does not accurately replicate a crane cab. Trainees who only learn control placement miss out on developing the muscle memory and situational awareness needed for safe, real-world operation, which can lead to risky habits.
This disconnect can instill false confidence. Trainees who lack firsthand experience may not recognize the differences between virtual and actual crane operation, leaving them unprepared for live exercises despite passing VR modules.
VR also introduces safety concerns. Even low-movement simulations can cause side effects in 69% of users, including headaches, dizziness, motion sickness and disorientation — all of which impair focus and learning. Extended use may lead to eye strain and fatigue, making it vital for employers to limit exposure.
Finally, no governing body currently endorses VR crane training tools or recognizes them as substitutes for hands-on or simulator-based certification. While VR can familiarize trainees with crane controls, its limitations make it a risky choice for comprehensive training programs.
The Pros and Cons of Simulator Training
While crane training simulators are the industry standard, they also have downsides. Primarily, their large screens and physical controls make them expensive and challenging to transport. However, these simulators have a long track record of safely and successfully teaching trainees the skills they need to operate cranes, and have earned approval from governing bodies such as OSHA and the National Commission for the Certification of Crane Operators.
While they do not perfectly mimic crane cabs, simulators are highly accurate recreations that allow trainees to develop vital muscle memory and become accustomed to the feel of working with heavy equipment.
Crane Operator Training You Can Trust
Crane trainees must gain the necessary confidence and experience to safely operate their equipment in various conditions or worksites. While VR can introduce trainees to foundational skills, simulators are the standard for a reason.
Since 1969, CICB has provided training and advice to the construction industry. As training methods evolve to reflect improved and advanced training tools, simulators remain one of the methods we use to prepare crane operators for real-life scenarios, familiarize them with the crane's controls and help them earn the necessary certifications. Always remember, although it is not covered in this post, that hands-on training is the best and most effective method for crane operators. Simulators and VR are excellent teaching tools, and will assist in training but can never be a substitute for hands-on training on actual equipment.
Get in touch to learn more about how CICB can teach your employees safe, expert crane operations.
